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Feb 17, 2025U-shaped magnetic formwork profile is a combination system of integrated magnetic block system, key holder and long steel frame channel. It is widely used in precast concrete wall panel production. After lowering the formwork, the formwork profile on the marking integrated magnet is activated and locked. The integrated magnet presses the formwork profile precisely on the formwork.
The U-shaped magnetic formwork system has significant technological features:
By integrating high-performance magnets in the U-shaped steel frame, the formwork can be quickly fixed and removed. The magnets can be activated or released by simple manual or foot operations without the need for complex mechanical devices. It significantly improves construction efficiency and reduces the time and labor costs of formwork installation and removal. Its magnetic tension mechanism ensures that the formwork remains stable during concrete pouring and avoids displacement. At the same time, it can achieve precise edge management, avoid measurement errors in traditional formwork construction, and ensure the dimensional accuracy and appearance quality of prefabricated components. The magnetic formwork system is made of high-performance NdFeB magnets and thick steel plates, which can withstand harsh construction environments, have a long service life, and low maintenance costs.
Compared with traditional formwork, the U-shaped magnetic formwork system has many significant advantages, which are mainly reflected in the following points:
Higher construction efficiency-the U-shaped magnetic formwork system uses magnetic force to quickly fix and remove the formwork, which is easy and quick to operate and does not require complex mechanical movements. Compared with traditional formwork, its installation and removal time is greatly shortened, which can significantly improve construction efficiency. The mold replacement time can be saved by more than 90%, which is particularly suitable for the "small batch, multiple batch" production mode.
Uniform force and improved quality-the clamping force of the magnetic formwork is evenly distributed on the entire contact surface, and the mold back plate is evenly stressed, avoiding the deformation of the traditional formwork due to uneven local force. This not only improves the appearance quality and dimensional accuracy of the prefabricated components, but also extends the service life of the mold.
Easy to operate and high safety-the U-shaped magnetic formwork system is easy to operate and can be quickly mastered without professional skills. There are no moving parts inside, no complex mechanical devices are required, and the safety hazards caused by mechanical failures are reduced.
The system is also equipped with a variety of safety detection devices, such as magnetic flux detection systems and progressive sensors, which can monitor the working status in real time to ensure construction safety.
Strong durability and low maintenance cost - Since the magnetic template uses permanent magnetic materials, there are no moving parts inside, the service life is long and almost maintenance-free. Compared with the traditional hydraulic platen system, its maintenance cost and downtime are greatly reduced.
Environmental protection and energy saving - The U-shaped magnetic template system does not require continuous power supply during operation, and only uses electricity briefly when loading and unloading molds. Compared with traditional hydraulic systems, it consumes less energy and does not cause pollution such as hydraulic oil leakage.
Strong applicability and high flexibility - The magnetic template system can adapt to molds of different shapes and sizes without the need for standardized modification of the mold backing plate. It is easy to install and does not require additional modifications to the injection molding machine or construction equipment.
Reduce waste and optimize production - The ability to quickly change molds reduces equipment downtime and maintains stable temperatures during production, thereby reducing waste caused by downtime.
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