Shuttering systems or magnetic formwork are used for the production of precast concrete structures. The adapters with the shuttering magnets are placed on the points of the magnetic formwork fixation. When concrete is set, a formwork is demoulded by removing equipment. Some shuttering magnet systems are equipped with adaptors for magnetic formwork fixation. A formwork differs by its stiffness – a flexible shuttering board is used for round parts, and a rigid shuttering board is used for standard structures. We can produce formwork magnets (precast concrete Magnetic board) with the same quality as Ratec, Vollert, and Weckenmann, please contact us to get the latest technical information.
As an important accessory of precast concrete system, precast concrete magnets are used to fix panels when pouring concrete molds, especially 2100KG precast concrete magnets are the most used size among all products in European and American countries.
Prefabricated Concrete Magnet is suitable for all formwork constructions like steel and plywood formwork systems with appropriate adapters as it consists of permanent strong permanent magnets (neodymium magnets) in shielded steel or iron boxes. The staff can control the on/off of the magnetic adsorption force by pressing the button above the middle of the magnetic box. On-site operation is very simple and convenient.
The new precast concrete technology has many advantages over the old cast-in-place model. Thanks to these excellent performances, the green business economy is being adopted by many construction companies as a new way of working in Europe, South America, India and now also in China. With the development of precast concrete technology, it has been widely used in floors, walls and even roofs from private houses to giant buildings, with higher durability, flexibility and economy.
The suction force of the magnetic box we provide is from 450-3000KG. There are various styles and can be customized.
MagFly is a high-strength magnetic formwork fixing device designed for formwork support of cast-in-place concrete structures. It uses the strong magnetic attraction of neodymium magnets (NdFeB) to quickly fix steel formwork, aluminum formwork or composite formwork, replacing traditional mechanical fixing methods and significantly improving construction efficiency and quality.
Magfly AP type holding magnets are greatly helpful for fixing the side-forms in place, horizontally as well as vertically. The side forms can be directly screwed or nailed against the plywood. As the material of housing is a casting Aluminum, this magnetic system could offer super power magnetic adhesive force under extreme light weight.
Once need to use it, just press the magnet and it will be activated and attached to the mold table. It can be conveniently released and removed into other position with the above nailed handle. No hammer or lever bar tool required to finish this process.
The 4000 lbs (1800 kg) pulling force shuttering magnets, also known as 1800 kg vertical tension precast concrete magnets, are mainly used in the production of precast concrete products. These shuttering magnets can effectively hold the work pieces in place, improve the construction efficiency and ensure the stability of the formwork during the concrete pouring process due to their strong magnetic properties. Shuttering magnets are widely used in a variety of precast concrete building and construction projects, including but not limited to the production of concrete wall panels, columns, beams and other concrete elements.
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Magnetic Rotary Separator consists of a cyclic magnetic bar group and housing outside. A motor is necessary to drive the magnetic rods rotating. Magnetic Rotary Separator is used to remove the ferrous contaminants from the material that is apt to caking and bridging. These materials, like power with high moisture which is certain viscous, are easy to cake using fixed magnetic separators. However, the rotary action will scatter the material and make more contaminants attracted to the rods. This unit embodies unapproachable capacity compared to other fixed separators.
Wavy Tail Anchor (Long Type) is a mechanical anchor designed for precast concrete components. Its tail adopts a unique wavy structure, which can greatly improve the bonding strength and pull-out resistance with concrete. This product is widely used in prefabricated buildings, bridges, tunnels and other projects to ensure a stable connection between components and enhance the safety and durability of the overall structure.
The socket of the Wavy Tail is available in high grade zinc plated carbon steel and is swaged to a waved reinforcment bar. They are available with Rd12 to Rd52 threads that have load ratings from 500kg to 12,500kg. Stainless Steel sockets and re-bar tails are available to special order.
Side Rail Shuttering Magnets with Bracket is the standard magnetic fixing solution for fixing prefabricated frames on steel tables. It is widely used for steel, wood/plywood frames with or without additional adapters. This button magnet with two side bars can be directly put into the steel frame without additional adapters. It is made of steel shell with welded steel rods and switchable spring button integrated magnetic system. Benefiting from the emergent super neodymium magnet block, it can provide a strong and continuous holding force to fight the frame from silting and movement problems. Bolt-on shuttering magnet with single side support adapter.
Magnetic Drawer are constructed by a group of Magnetic grates and housing. It would be one layer or multiple layers inside the housing which depend on the material condition. Usually, it is installed into the pipeline. So mounting way have to be decided by customer.
Magnetic Drawer are ideal for removing medium and fine ferrous contaminants from a range of dry free flowing products. They are widely used in food industry and chemical industry. Magnetic bars inside housing emit high magnetic field across the gaps between them. When material flows into the top of the housing, it is forced to cascade in a zig-zag pattern from row to row over the magnetic tubes, which ensures maximum tramp metal captured since the product comes in direct and repeated contact with a magnet as it travels through the housing.
Embedded bellows fixing magnet is a magnetic fixing device designed for building pre-buried projects. It is mainly used to stabilize bellows, wire pipes or other pre-buried pipelines during the pouring of precast concrete (PC components) to ensure their accurate position and no deviation. The product uses high-strength magnets to adsorb on steel formwork or steel skeleton, providing a fast and adjustable fixing solution, greatly improving construction efficiency and reducing the cumbersome processes caused by traditional binding or welding.
The Electrical Box Insert Magnet for Precast Concrete is a magnetic material used in the construction of precast concrete. It is mainly used to secure electrical boxes and other components in precast concrete products. The magnets ensure the accurate and fast positioning of electrical boxes and other components in the material during the construction process, thereby improving the construction efficiency and product quality.
The Easy-Clean Magnetic Grate Hopper Magnet is a revolutionary magnetic separation device designed for industrial applications that require efficient iron removal and easy cleaning. An important feature of the Easy-Clean Magnetic Grate Hopper Magnet: the standard magnetic grid is assembled from a stainless steel frame. In the production process of industries such as food, chemicals, and plastics, metal impurities mixed into raw materials may seriously affect product quality and equipment safety. The Easy-Clean Magnetic Grate Hopper Magnet is the ideal choice for industrial magnetic separation due to its efficient iron removal ability and easy cleaning design. This easy-to-clean design makes cleaning easier. Simply remove the magnetic core and the iron impurities will fall off the shell.