MagFlex Shuttering Magnets with Adapters are a magnetic holding technology used in the precast concrete industry. They are an essential component of precast concrete molds and are primarily used to hold the side molds in place during concrete pouring to prevent cement from flowing out. They provide a fast, secure and flexible way to hold and position the side molds of precast concrete panels through a combination of magnetic force and adapters. This technology is becoming increasingly popular in precast concrete panel forming operations due to its reliability, speed, flexibility and convenience.
The Shuttering Magnets Adapter with Pot Magnets is a magnetic system used in precast concrete production. It features strong neodymium magnets housed in a steel casing, which can be activated to securely hold formwork in place. The adapter is customizable to fit various formwork shapes and heights, ensuring a quick and efficient setup. This system offers a strong, reliable, and easy-to-use solution for concrete formwork attachment.
Shuttering systems or magnetic formwork are used for the production of precast concrete structures. The adapters with the shuttering magnets are placed on the points of the magnetic formwork fixation. When concrete is set, a formwork is demoulded by removing equipment. Some shuttering magnet systems are equipped with adaptors for magnetic formwork fixation. A formwork differs by its stiffness – a flexible shuttering board is used for round parts, and a rigid shuttering board is used for standard structures. We can produce formwork magnets (precast concrete Magnetic board) with the same quality as Ratec, Vollert, and Weckenmann, please contact us to get the latest technical information.
The machined thread at the bottom of rod could be easily threaded into the welded nuts of the box magnet housing. And locate the standard switchable push/pull button magnets with adapter to the right position, push the button of magnet to active the magnetic force. Subsequently adjust the above bar to the required height against the tope of wooden side forms. Each step of installation could be easily operated by manual. ln the processing of precast concrete panels production, shuttering box magnets are widely applied for positioning and fixing side form mold on the steel casting beds, especially for tilting-up tablet features small size for limited table space occupation in power strong holding power, due to the integrated permanent neodymium magnets. In order to make the most advantage of shuttering box magnets holding force, it's essential to maintain the synchronization between magnets and precast side mold. Magnet adapter as whole as a magnetic fixture are found to accomplish this work, which will enlarge the shearing force extremely from moving and sliding In front of installing shuttering box magnets, put the adapter on it and let it connected with moulid side rail through welding or nailing into the steel or wooden formwork.
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The precast concrete formwork magnet is one of the most important magnetic components of precast concrete, which mainly functions to fix the side formwork to the formwork platform during the concrete pouring process. With the rapid development of the prefabricated onstruction industry both domestically and internationally, more and more customers are abandoning traditional screw drilling fixation methods and adopting clean and green magnetic fixation solutions. Our template magnet LSC-1350 is a useful and high-tech method for fixing templates to the pouring table. It is made of rare earth material neodymium magnet, which has higher tensile strength than ordinary magnet materials.
The magnet is specially designed with steel on the magnetic part to disperse the magnetic flux and increase the contact area.
The shell surrounds the magnet to prevent damage, or steel can be used to secure the shell to the magnet. Be careful when using magnets to ensure that the bottom and tabletop are clean and free of debris. Due to the large air gap formed between the magnet and the bed, these fragments can cause strength loss.
Precast concrete magnets are a useful and high-tech method of fixing formwork to the casting bed. They are made from rare earth materials, which give higher pull-off strengths than other magnet materials. The magnets are designed so that the magnetic portion is layered with steel to spread the magnetic flux and thereby increase the contact area. Housings then surround the magnet to protect against damage, or the steel may be used to bolt a housing to the magnet. Care should be taken when using the magnet to ensure the base is clean and free from debris. This debris causes a loss of strength due to a large air gap forming between the magnet and the bed.
As an important accessory of precast concrete system, precast concrete magnets are used to fix panels when pouring concrete molds, especially 2100KG precast concrete magnets are the most used size among all products in European and American countries.
Prefabricated Concrete Magnet is suitable for all formwork constructions like steel and plywood formwork systems with appropriate adapters as it consists of permanent strong permanent magnets (neodymium magnets) in shielded steel or iron boxes. The staff can control the on/off of the magnetic adsorption force by pressing the button above the middle of the magnetic box. On-site operation is very simple and convenient.
The new precast concrete technology has many advantages over the old cast-in-place model. Thanks to these excellent performances, the green business economy is being adopted by many construction companies as a new way of working in Europe, South America, India and now also in China. With the development of precast concrete technology, it has been widely used in floors, walls and even roofs from private houses to giant buildings, with higher durability, flexibility and economy.
The suction force of the magnetic box we provide is from 450-3100KG. There are various styles and can be customized.
Shuttering Magnet consists of Neodymium Magnet with push down- up handle button. Concrete magnet boxes retain enormous magnetic force and are widely used in concrete precast industries. The use of concrete magnets is very simple. just push the button down and the concrete magnet will firmly catch with the steel frames. Use a lifting lever tool when removing the concrete magnet.
Using our expertise in magnetic components and experience in supporting for the prefabricated building industry, we have already developed magnetic shuttering for precast concrete production.